Our Work
Creating a Flexible and Comfortable Personal Care Device
An inside look at how Zaic Design engineered a flexible, comfortable, and high-performing personal care device through rapid prototyping and innovation.
Automation
Configure the Right Pump – Optimize Flow and Pressure
Learn how to configure the right pump for industrial automation. Optimize flow, pressure, and efficiency while reducing costs and boosting sustainability.
Automation
A Guide to Industrial Sensors – Automation Insights
Explore the essential role of sensors in factory automation and manufacturing. From position and motion sensing to environmental monitoring, learn how advanced sensors drive precision, safety, and efficiency. This guide offers insights into sensor types, applications, and future trends.
Automation
Case Study: Transforming Robotic Laser Welding and Assembly
When a critical laser welding and assembly system began to fail, Zaic Design stepped in to solve the problem. But we didn’t just restore functionality—we improved precision and automated capabilities beyond the original design. Learn how our innovative approach turned a complex challenge into a success.
Automation
Motor Selection for Factory Automation
In this article, we explore core principles essential for choosing the right motor to drive efficiency and innovation in industrial automation. Whether you’re an engineer, technician, or industry professional, this guide is designed to provide you with actionable insights.
Automation
The Art of Control Panel Design
Welcome to Zaic Design’s technical article on control panel design! We’re excited to offer this guide, tailored for technicians, engineers, and those working with control panel professionals. This article provides essential practices and insights for designing efficient, reliable control panels.
Automation
Case Study: From Mess to Mastery – Smarter Paste Milling
Zaic Design was approached by an international conglomerate with headquarters in Germany to tackle significant challenges with their paste milling process in their Pennsylvania plant.
Paste milling is a process used to grind and mix paste materials into a fine consistency. This process is commonly used in industries such as manufacturing and pharmaceuticals where precise mixing and grinding are crucial.
Automation
Case Study: Automating Solar System Header Production
Our client, the largest U.S. manufacturer of low- and intermediate-temperature polymer solar thermal heating systems, faced significant inefficiencies in their production process.
To provide some context for the application: each solar heating panel assembly consists of a flat, extruded plastic panel with numerous small tubes for water circulation.
Automation
Case Study: Precious Metallic Paste Dispensing
Our client faced critical challenges with manually jarring a highly viscous paste filled with precious metals. This method was not only inefficient but also resulted in significant material loss. Given the high value and unique properties of this paste, the client sought to automate the process to improve precision and reduce waste.
Technology
High Voltage Safety: How to Understand Arc Flash and Other Current Hazards
Introduction: Welcome to “High Voltage Safety: How to Understand Arc Flash and Other Current Hazards”, a blog series tailored to demystify high voltage electrical safety in industrial settings. With technological advancements propelling the manufacturing sector into new heights of efficiency Read more…
